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汽车车灯产线上的“火枪手”，你见过吗？

日期：2023-12-05 来源：节卡机器人 评论：0
标签： 协作机器人 科技 产业
10s之内，1000-3000℃之间，高温火焰作用于脆弱的车灯灯壳塑料表面，应力消除、毛刺脱落，处理后的车灯灯壳顺利流入下一环节。

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portant; overflow-wrap: break-word !important;">然而，在这火焰处理的黄金10s中，稍有不慎产品便会被烧得扭曲变形，沦为废品。

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portant; overflow-wrap: break-word !important;">车灯塑料化应用程度高，业内常采用火焰处理的方式，以改善汽车塑料产品表面的浸润性、附着性，并消除表面毛刺，但此工艺实际操作过程中存在诸多问题：高温火焰→人工操作存在安全隐患；过度灼烧产品易损坏→要求火焰枪灼烧时间均衡；应力消除一致性要求高→要求火焰枪作业轨迹始终一致。

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portant; overflow-wrap: break-word !important;">微信图片_20231205091204

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portant; overflow-wrap: break-word !important;">“手”握火枪，破解行业痛点难题

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portant; overflow-wrap: break-word !important;">在青岛海利捷机器人有限公司和节卡机器人共同打造的车灯灯壳火焰处理解决方案中，2台JAKA C 7协作机器人“手执”离子火焰枪，在两条车灯产线上，分别处理不同车型的车灯灯壳。

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portant; overflow-wrap: break-word !important;">产线工序：双色注塑机生产车灯灯壳-机械设备取出并固定车灯灯壳-JAKA C 7协作机器人进行火焰处理消除应力-机械设备将处理后的产品放置在输送带上。

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portant; overflow-wrap: break-word !important;">方案优势：

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portant; overflow-wrap: break-word !important;">高温工况，放心交给JAKA

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portant; overflow-wrap: break-word !important;">节卡机器人代替工人“手持”离子火焰枪，避免工人长期在高温火焰环境下工作，解放一线普工双手，避免安全隐患。

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portant; overflow-wrap: break-word !important;">灵巧的“老火枪手”

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portant; overflow-wrap: break-word !important;">节卡机器人通过优化运动轨迹，可以在运行过程中随着产品表面弧度变化，灵活微调作业角度，并以恒定速度运动，保证喷火作业均匀、表面毛刺处理全面、各位置的应力消除效果一致，从而提高产品的表面张力，在防止产品表面龟裂的同时，有助于提高后续喷涂工艺合格率。

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portant; overflow-wrap: break-word !important;">周到的“好帮手”

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portant; overflow-wrap: break-word !important;">企业原产线中，生产的灯壳产品由人工集中处理，而长时间人工作业难免出现疏漏。节卡机器人则可保证产品全部接受离子火焰处理，产线运作更高效，产品良品率有效提高。

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portant; overflow-wrap: break-word !important;">智能的协作之“手”

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portant; overflow-wrap: break-word !important;">节卡协作机器人链接起产品处理的前后段工艺，节约运输的人力、物力成本，以及集中存放的空间成本，打造环环相扣、高效高质的自动化、智能化工厂产线。

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节卡机器人
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，赞43

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portant; overflow-wrap: break-word !important;">海利捷机器人的项目经理朱亮桥先生表示：“节卡机器人作为协作机器人领域中的头部企业，不仅在产品稳定性、作业精确度等方面表现出色，而且一直为客户和合作伙伴提供即时、专业的服务，赢得了很多客户的信任。”

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portant; overflow-wrap: break-word !important;">这套火焰处理解决方案应用成熟，成效明显，同场景可复制性强，备受业内客户关注。在汽车制造领域，已有大批量客户通过引入节卡协作机器人，对原先那些难以自动化的手工作业环节，进行快捷、高效的自动化改造。

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